2.5D Marás

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iMachining on a Component using One Coordinate System

This demonstrates iMachining 2D on a simple 2.5D part. The part is held in a typical machine vise and the stock used is defined by "Automatic Box". The operations are Face mill, iMachining 2D, and Drill. The link below includes the part with the fixture, posts and machine type for Machine Simulation.

Large Machine Assembly with Pocket & Drill Recognition

This demonstrates a large part held by 2 machining vises using both Pocket and Drill Recognition for machining. Operations used include Face Mill, Pocket & Drill Recognition, as well as Chamfering. The link below includes the part with the fixture, posts and machine type for Machine Simulation.

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2.5D Machining with HSS on a Machine Pulley Assembly

This demonstrates the use of HSS to finish a part that was machined in most areas using 2.5D. The part is mounted on a fixture plate with screws. Operations used are iMachining, Profile, Drill and HSS. The link below includes the part with the fixture, posts and machine type for Machine Simulation.

Machining an Aerospace Part with iMachining & Drill Recognition Using Round Stock

This demonstrates using round stock with iMachining 2D and Drill Recognition for multiple holes. The stock is 3D mounted on a milling fixture. The link below includes the part with the fixture, posts and machine type for Machine Simulation.

Machining a Part Using iMachining & Toolbox Operations

This demonstrates iMachining & Toolbox on a machine component with Drill recognition. The stock is 3D and held by a vise. Operations include Face Mill, iMachining 2D, Toolbox, Drill Recognition & Profile. The link below includes the part with the fixture, posts and machine type for Machine Simulation.

Machining a Tool On a Multi-Axis CNC with iMachining & HSS

This demonstrates the use of a multi-axis CNC with iMachining & HSS to finish a part. A profile operation with clear offset is also shown on this part. The stock is a 3D model held by a multi-axis fixture and operations include Face, Profile, iMachining 2D, HSS, Drill & Chamfering. The link below includes the part with the fixture, posts and machine type for Machine Simulation.

Large Part with iMachining, Toolbox, HSS & Drill Recognition

This demonstrates machining a large part using iMachining, HSS & Toolbox with Drill Recognition for all holes. The stock is a 3D model mounted on a Fixture plate with screws through the stock material and operations include Face Milling, iMachining 2D, Pocket, Toolbox, Profile, Drill Recognition, HSS & Chamfering. The link below includes the part with the fixture, posts and machine type for Machine Simulation.

Machining an Aerospace Part with iMachining and Toolbox

This demonstrates machining a symmetric aerospace part including the use of transform with rotate. The stock is a 3D model mounted in a machine vise and the operations used are Face Mill, iMachining 2D, Profile, Pocket, Toolbox, Drill and Chamfering.  The link below includes the part with the fixture, the posts and machine type for Machine Simulation.

Machining an Electronic Housing Part with Pocket Recognition

This demonstrates machining an electronic housing component with many pockets at different depths using Pocket Recognition and Chamfering with different diameter values for the tool. Stock is an automatic box mounted in a machine fixture. Operations used include Face Mill and Drill. The link below includes the part with the fixture, the posts and machine type for Machine Simulation.

Machining a Part with iMachining and Angled Profile

This demonstrates using iMachining with different types of geometry and advanced options like angled wall with a tapered end mill. The part has a 3D model for stock and is mounted in a fixture. The link below includes the part with the fixture, the posts and machine type for Machine Simulation.

Machining a Fixture Using Transform

This demonstrates using Transform to save programming time on symmetric geometries, including areas for HSS finishing. The stock is a 3D model mounted on a 5-axis fixture. Operations include Face Mill, Profile, Pocket, Drill & Chamfering with Transform being used throughout. The link below includes the part with the fixture, the posts and machine type for Machine Simulation.

Machining a Part with Round Stock Using iMachining

This demonstrates iMachining a part with a cylinder stock while using the Chamfer option and different cutting diameters on the same tool. The stock is a 3D cylinder model mounted in a 3 jawed chuck. Operations also include Face Mill & Drill. The link below includes the part with the fixture, the posts and machine type for Machine Simulation.

Machining an Electronic Housing with Multi-Axis Indexial

This demonstrates the use of multi-axis indexial machining. The stock is a 3D model mounted on a holding fixture for a 5-axis machine and the operations used are Face Mill, Pocket, Profile, Drill and Chamfering. The link below includes the part with the fixture, the posts and machine type for Machine Simulation.

Machining an Aerospace Part with iMachining and HSS

This demonstrates using iMachining on a symmetrical part and HSS to complete the difficult surfaces as well as the Transform function. The stock is 3D model block mounted in machine vice and operations include Face Mill, Profile, Pocket & Chamfering. The link below includes the part with the fixture, the posts and machine type for Machine Simulation.

Machining a Cover Component Using two Holding Fixtures

This demonstrates machining a part using two different holding devices while using two separate Mac positions. The part must be machined on both sides and iMachining is used almost exclusively. Side 1 has a 3D model for stock mounted on a milling fixture, and Side 2 uses the model itself mounted in a machine vise. The operations used are Face Mill, iMachining, and Chamfering. The link below includes the part with the fixture, the posts and machine type for Machine Simulation.

Machining a Plate Fixture Using HSS

This demonstrates machining a symmetrical part using HSS to complete all angled walls. Regular 2.5D operations are used including “Transform” and “Toolbox”. The stock is an cylinder held in a machine mounted chuck. The operations used are Face Mill, Pocket, HSS, Toolbox, Chamfering and Transform. The link below includes the part with the fixture, the posts and machine type for Machine Simulation.

Multi-Axis Machining a Large Hydraulic Component with Deep Holes

This demonstrates machining a part with deep holes on multiple sides. Drill recognition was used to drill the holes, including some that were milled at the bottom with a T-slot cutter entering through the middle of the hole. The stock is a 3D model mounted in a fixture for 5-axis machining, and operations used are Face Mill, Profile, Pocket, Drill Recognition and Chamfering. The link below includes the part with the fixture, the posts and machine type for Machine Simulation.

Machining an Electronic Housing with Two Holding Fixtures

This demonstrates machining a part in two separate mac positions. Many pocket operations are used, including Toolbox, T-Slot & Slot for manual milling. Side 1 is a 3D model for stock mounted in a vice, and Side 2 is directly mounted in separate vice. The operations used are Face Mill, Slot, Profile, Pocket, iMachining, Drill, T-Slot and Chamfering. The link below includes the part with the fixture, the posts and machine type for Machine Simulation.

Machining a Part with Two Holding Fixtures

This demonstrates multiple machining strategies on both sides of the part, including iMachining 2D & 3D, Toolbox & T-Slot. Side 1 uses a 3D model for stock held in a fixture, and Side 2 is held on the part mounted on a custom fixture designed for this part. The operations used are iMachining 3D, Profile, T-Slot, Toolbox and Drill. The link below includes the part with the fixture, the posts and machine type for Machine Simulation.