iMachining cycle time saving of 80%

     Job Shop

Benchmark at Sri Skandha Pvt Ltd - Bangalore

TRIALS CONDUCTED ON 27TH APRIL 2018

 

BENCHMARK SUMMARY

 

1. Benchmark component               : ROTOR PLATE

2. Total number of Settings            : 1

3. Total number of Operations       : 2 Operations

4. Total Machining Time                  : 1 Hrs 23 Min

5. Material machined                       : E 250

6. Machine used for Cutting Trial   : BFW BMV 60

 

Max rpm

Max XY Feed

Spindle Power

Controller

Material UTS

8000

   10 m / min

     7.5 kw

BFW BMV 60

   450 Mpa

 

Highlights of the cutting trial:

1. Maximum depth of cut achieved on the machine in a single pass: 22 MM.

2. No bending or warpage found even after cutting 22 MM deep.

3. Average spindle load recorded during full depth cutting: 18%

4. All the operations were done using full flute length of the cutter.

 

Results :

1. Earlier Cycle Time was                             :   6 Hrs 3 Min.

2. iMachining time                                        :   1 Hrs 23 Min.

3. Difference                                                 :   4 Hrs 40 Min.

4. Cycle time Saving                  :   80%