iMachining cycle time saving of 80.6%

     Job Shop

TRIALS HELD AT M/s SPHOORTI MACHINE TOOLS PVT LTD

   BENCHMARK SUMMARY

 

 

 

 

1. Benchmark component

: Turret_HTD_80

 

 

2. Total number of Settings

: 1

 

 

3. Total number of Operations

: 2 Operations.

 

 

 

 

 

 

4. Material machined

: EN8-Soft -Before Hardening

 

5. Machine used for Cutting Trial

: AMS-MCV 650.

 

 

 

 

 

 

 

 

Max rpm

Max XY Feed

 

Spindle Power

Controller

Material UTS

6000

10 m / min

 

7.5 kw

Fanuc Oi-MD

450 mpa

 

Highlights of the cutting trial:

 

  1. Maximum depth of cut achieved on the machine in a single pass: 24.5 MM.
  2. Observed Increased Tool life up to 3 times compared to regular machining
  3. Average spindle load recorded during full depth cutting: 18 %

 

Results :

 

1.Earlier Cycle Time

:

44 min.

2.iMachining Cycle time

:   8 min 32sec

 

 

Cycle time Saving

:

80.6 %