iMachining Success at SolidCAM Customer - 78% Cycle Time Savings ...
Trials held at M/s Grace Infrastructure on November 18th, 2017.
Benchmark part: Clutch Plate
Total number of Settings: 1
Total number of Operations: 9
Material machined: H13 (35-38 Hrc)
Machine used: BFW-Gaurav- BMV- 35
|Max RPM||Max XY Feed||Spindle Power||Controller||Material UTS|
|8000||10 m / min||5.5 kw||Fanuc Oi-MD||950 mpa|
Highlights of the cutting trial:
- Maximum depth of cut achieved on the machine in a single pass: 8 MM.
- Used only one 8mm endmill for complete component Roughing
- Earlier method 4-5 Qty 8mm End mill used
- Observed Increased Tool life up to 3-4 times compared to regular machining
- Average spindle load recorded during full depth cutting: 21 %
Earlier Cycle Time was: 20 hrs
iMachining Cycle time: 4hrs 13 min